check disc #6 (2) ,When I replaced my clutch I thought they had to be put correctly, one side has to face in a certain direction .You could have reversed the way they are supposed to be. 900 cubic inch. :laugh: This is another example of why those JD gator's are junk. I'd say a new spring would likely solve the issue, Unfortunately these clutches do require a special tool for disassembly; Ok. .RestroRobhow did you know about the loose head on the axe stuck in that stump by my bbq..?been tweaking your google maps again..? When its on, the steering becomes loose, but when it turns off, the steering backs up. Clutch slips or doesn't grip. I thought maybe the clutch drive disc going too far on crank. To troubleshoot this problem, you should inspect the belt for damage. JavaScript is disabled. This problem occurs despite starting and accelerating just fine. Strong chance a dampener spring is loose in the pressure plate and holding things upI'm talking about one of the springs in the center of the clutch disc so splitting tractor my only option to repair ? However, the primary clutch will fail to release and eventually sticks. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Clutch won't engage. Clutch fork wore out? I have seen some pullers but never knew HP. eHow may earn compensation through affiliate links in this story. An example of data being processed may be a unique identifier stored in a cookie. JD Gator Primary Clutch Sticking | Tractor Forum and remember the clutch needs to snap in and snap out during engagement and diengagement. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. When I tore it apart due to slipping I thought that it would be an easy fix when I found the threads on adjusting bolts were worn out allowing nuts to move. 5 Most Common John Deere 425 Problems and Effective Fixes, 7 Weeds that Look Like Lettuce: Identification and Toxicity, 5 Most Common John Deere D140 Problems and Quick Fixes, 5 Most Common Kubota L3560 Problems and Effective Fixes. Pop the cover off the clutch hosing and look at them. John Deere A clutch problem | Green Tractor Talk Wow. This site is owned and operated by Yard Floor. Drive the tractor slowly away from the tree. So, which are the most practical John Deere gator troubleshooting approaches if your vehicle has starting problems? Often, a starting problem happens when the utility vehicle overheats and starts again after cooling down. Inspect the engine for any injector dirt. You'll know when that feels right. Thank you all for any insight you may have. He could pull the sled at 25 MPH in 4th gear. If You Have All The AnswersExcept The One You NeedYou're Not Trying Hard Enough Slapper, I got hit with one of those 5 or 6 years ago with the same problem. Inspect the ABS/TC assembly located in front of the engine. Check if the EBTCM (the electronic part) is loose or corroded. But locating the Gator 825i belt can be a challenge for any first-timer. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I also found using a manual torque wrench you could see the dial move vs a click style was best for tightening. Just wore out. Tried to adjust same thing. Tip This article explores these common problems with John Deere gators, including how to troubleshoot them. Replace the air filter if its dry or damaged. Some users state that the shifting becomes problematic when the clutch wont unlock at idle. I have had 620 that the clutch handle bolt and hole were so wore out that the handle was actually bent haha. pulling the engine was not an option. John Deere Gator Primary Clutch Troubleshooting - TractorProblems.net Modern View Forum powered by phpBB 2001, 2005 phpBB Group. Inspect the pump. But that's one way in do'n it if your replacing the whole thing ! Best bet is to send it off and save the hassle Reply Save Like 1 - 3 of 3 Posts Call your mechanic to fix the issue if the pressure is abnormal. 5 Most Common John Deere Gator 825i Problems & Quick Fixes - Yard Floor Come join the discussion about towing, PTOs, reviews, attachments, modifications, troubleshooting, maintenance, and more! When I tore it apart due to slipping I thought that it would be an easy fix when I found the threads on adjusting bolts were worn out allowing nuts to move. You may need to call your mechanic for replacement if you find any corrosion. The John Deere Gator 825i is an excellent vehicle for off-road rides. If the clutch wont disengage or move due to other issues, you might want to call your mechanic to replace it. Ad. Too high an idle speed is most common, happens as the engine breaks in and the idle does not get turned down. Aug 30, 2017 jengland922 said: I have a later mode John Deere A. I have been trying to get the clutch to operate correctly. As the chain pulls tight, the clutch disk is knocked free. If out of place, fix it tight. Had a 250 hp G that we didn't have clutch issues with while pulling so it is possible. Put it in 4th or 5th gear & push start it, if you can be sure it's safe, & then run it wide open & try to stop it with the brakes. He was 1st and I was typically 3rd. The engine might also fail to run smoothly despite warming up. It is tapered and 90 percent of the time that is the issue. Had to notch the left piston to clear the cam gear and notch both pistons to clear the rod throw. john deere gator clutch wont Unsolved Problems (with Pictures - Fixya When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I had a simuliar problem on a 2520. Clean or replace if you find any damaged spark plugs. Even if the filter looks intact, replace it with a new one. When a John Deere tractor has not been moved in a while, the clutch disk will stick to the pressure plate. Step 1 Connect a chain to the tractor's draw bar. Often my father would be at the end of the track with more fuel to get it back to the trailer. Learn more about our affiliate and product review process, How to Identify the Model of McCulloch Chain Saw, My Garage Door Opener Motor Is Running But the Chain Is Not Moving. 4X2 Gator Transmission wont go in gear | Lawn Care Forum Check if the clutch is well-lubricated. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. I replaced clutch adjusting bolts and no luck. It's been too long since the one and only one I had a shot at. JENGLAND, have you found any solution to the problem clutch? Use the following steps to replace the belt: Some Gator 825i users have complained that the utility vehicle has a problem with the steering. If your Gator 825i runs rough or starts hard, you may be dealing with issues such as: You can troubleshoot these issues with the following tips: If your Gator 825i develops clutch problems, the primary clutch might become noisy or fail to function when idle. I was doing some work on Saturday and then the clutch doesnt want to fully disengage so I have to go to idle and bang it in there to shift not good long term solution. Unfortunately, the skilled JD mechanics that worked on these "A" tractors when they were still the main farm work horses, and got enough experience to know the difference between worn and worn out, have been retired also. Avoid these issues by providing proper maintenance to your JD 825i. Inspect the wiring. Drain the fuel and test if ethanol-free fuel will work for you. If there are any dirty injectors, cleaning them can help fix the problem. Unsolved problems for john deere gator clutch wont disengage question. Trade Marks and Trade Names contained and used in this Website are those of others, and are used in this Website in a descriptive sense to refer to the products of others. You could have a broken operating bolt on on of the clutch fingers. Idk I am trying to get it done so I can get it out of garage. I blew the block out the front of the tractor. Unanswered Questions for john deere gator clutch wont. My tractor never blew up and his did twice. Posted: Tue Jul 01, 2014 8:05 pm Post subject: Re: JD 60 clutch won't engage/disengage. Before you seek help from your mechanic, you can try the following: Transmission issues are among the most common John Deere Gator 825i problems. Check the engagement cable and adjust it as needed. You likely don't need this but it's good info for others; A brand new, off the showroom floor gator grind's gear's like that. The issue begins as an occasional problem and eventually happens frequently. Hook the belt around the engine (primary) pulley. I also replace clutch dogs toggles and pins while I was InThere last night. I didn't have any parts breakdown or manual so I was going in blind. However, this utility vehicle has a few issues. Paul, All Rights Reserved. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Outdoor enthusiasts adore this vehicle due to its power and reliability. It's been to long ago, but I do recall removing the clutch to check it out and also put a new belt on after the shift problem was solved. Slapper, those must be real high pitched tuning forks--do you tune piano's on the side? In most cases, the clutch fails to disengage and proves hard to shift. The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. Enjoy banner ad-free browsing with Lawn Care Forum Plus. If your RPM is set too high, the clutch will not disengage. Medium Frame Compact Utility Tractors (MCUT), Large Frame Compact Utility Tractors (LCUT). A forum community dedicated to John Deere tractor owners and enthusiasts. We and our partners use cookies to Store and/or access information on a device. Lets get started. If dirty or clogged, have it cleaned. JavaScript is disabled. However, this utility vehicle has a few issues. Outdoor enthusiasts adore this vehicle due to its power and reliability. The good thing is that you can troubleshoot these problems and have your Gator 825i up and running again. I remember the stroke was 10 1/8 inches to where we had to shave the tranny gears to clear. After several hours of work, your Gator 825i might suddenly lose power to the wheels. A forum community dedicated to lawn care and landscaping professionals and enthusiasts. Don't pull away to fast or you could injure yourself seriously or damage the tree. I put back together and you still have to run adjusting nuts way past second hole for key to get clutch to pull. I had to do some fine tuning of the carb to get the rpms low enough to allow the shift without grinding and, as you say, rpms were very low.. I have been looking at the "B" manual but have come up with no helpful hints. Step 3 Drive the tractor slowly away from the tree. Enjoy banner ad-free browsing with Green Tractor Talk Plus. Need to have the clutch engaged with the lever forward to tighten correctly. Hello! They claim the power steering light tends to come on and off when driving. Use of this Web site constitutes acceptance of our. Rotate the engine pulley by hand to inspect if the belt is out of place or damaged. Too tight to release if it will pull and too loose to pull if it will release. I forgot the piston diameter but the sleaves where actually bored outside of the block. If you turn the engine off, it fails to start again, so you have to wait until it has cooled down. Read full answer. When this issue occurs before the 500-hour limit, your Gator 825i has a problem. 0 answers. Pop the cover off the clutch hosing and look at them. Manage Settings We couldn't use the two outside block bolts from that. In my honest opinion it's d.o.a. Inspect the clutch for worn or damaged parts, such as the cam or . Faulty injectors or abnormal fuel pressure. Take out the intake sensors and use a contact cleaner to clean them. Tied up bay for too long lol. Sounds like the clutch facings are stuck together onto the driver. conical clutch on john deere gator how or can you adjust trans VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. primary clutch won't release | John Deere Gator Forums A trick is available that will unstick the clutch disk without the having to take the engine apart. As the chain pulls tight, the clutch disk is knocked free. In this case, youll need to replace the burned pump. Never had one I couldn't fix and you already checked and replaced all the items I would have already other then what I said. Idle speed was part of the probem but if I remember correctly, I found the rollers on the spider were not free. My name is Chris, and I am the founder of Yard Floor. Drain the fuel and check the filters for clogging or damage. Check the fuel pressure using a pressure gauge. No help with that either. John Deere and its logos are the registered trademarks of the John Deere Corporation. Last night I replaced housing bearing thinking it could be binding up and dragging when clutch disengaged. Get free help, tips & support from top experts on john deere gator clutch wont disengage related issues. This problem may occur suddenly even if your JD gator 825i is yet to cover the 500-hour mark. It don't go quiet as far on crank. Check the air filter. This can be checked with the parking brake set and the tranny in neutral. Connect the other end of the chain around a tree or something that will not move. When I was a toddler, my family had a lush green lawn. Continue with Recommended Cookies. Rotate the engine pulley by hand to allow your belt to settle into the groove. You can do the following to troubleshoot such clutch problems: You now know the common John Deere Gator 825i problems you might encounter after purchasing this utility vehicle. For a better experience, please enable JavaScript in your browser before proceeding. Little tip is to cut some tin cans or aluminum cans and use on the splines to shim it. Locate the clutch cover and remove the 11 bolts. Check the spark plugs for dirt or damage. Ensure it is within the recommended settings. Inspect the idle speed. The cam was pretty thin too from the rods/crank going by it.we cut about 2500 lbs off as well. If you find any broken or torn wires, get them replaced. Sometimes it becomes impossible to move the clutch. That's the way it sounds,, but they are easy to split.. Bad pilot bearing that the input shaft from the trans fits intoyeah, you gotta split it You could have a broken operating bolt on on of the clutch fingers. Two common problems cause the primary clutch to stick. Clutch wont fully disengage - John Deere Forum - Yesterday's Tractors Apr 27, 2017 I run these critters in the diesel version on the farm, same clutch and same issues. If the power steering fluid is at a different level, refill it to its proper level. How to Free a Stuck John Deere Clutch | ehow That was close to 20 years ago now. No matter what you are going to split the tractor. I am going to try to piddle with it some more this week. Solution. I then replaced all fiber discs. None of these trademark holders are affiliated with Yesterday's Tractor Co., our products, or our website nor are we sponsored by them. The John Deere Gator 825i is an excellent vehicle for off-road rides. Most users claim the JD Gator 825is engine runs rough or starts hard. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Worked some more on clutch. Not trying to high jack the thread. Youll need to replace the belt if its damaged. Ensure to use the Audi power steering fluid. I have a later mode John Deere A. I have been trying to get the clutch to operate correctly. Reproduction of any part of this website, including design and content, without written permission is strictly prohibited. His took 3.5 gall of high octane race fuel in the distance of the pull. Slide the clutch cover out through the bottom. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Hook it onto the rear (secondary) pulley. If you attempt to change gears, you notice that the vehicle wont move and fails to engage the wheels. It sounds like the primary clutch isn't fully disengaging or engaging at too low of RPM thus the belt is driving the secondary clutch continuously. Check the level of the power steering fluid. The clutch looked like a wavy potato chip all the way around. When your Gator 825i runs rough, the engine continues burning fuel. I'd say you need to tell the boss to quit mudding with it. Besides running rough, they also complain about rough or poor idling, plugs that smell like carbon, and the vehicle sputtering after pushing the gas pedal. JD 60 clutch won't engage/disengage - John Deere Forum These clutch problems are common to vehicles that regularly tow heavy loads. The clutch should engage between 1350 and 1600 RPM and disengage at 1300 RPM. While you can can unstick the clutch disk by dismantling the engine, it will take many hours to dissemble and reassemble the engine. The Fora platform includes forum software by XenForo. Check if the fuel pump is clogged and unclog it. Driving when the reservoir is dry can result in a burned pump. I am interested in how it does 250 too. 2006 2520 mcut, 2004 x475, 1953 model 50, 1985 318-was my Dad's. This is how to do it step-by-step: By doing this, you should see the belt. I replaced clutch adjusting bolts and no luck. A starting issue can be bothersome, especially when you have miles of trail riding or a trailer to tow. The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. Agco, Agco Allis, White, Massey Ferguson and their logos are the registered trademarks of AGCO Corporation. Inspect the injectors and replace the faulty ones. Inspect the clutch for worn or damaged parts, such as rollers or bushings, and replace them if necessary. I replaced it with a new one. Check the drive belt for wear and replace it if needed. My john deere 525 clutch will not disengage. No matter what you are going to split the tractor. Sorry, I don't recall the model. Fix the tight if theyre loose. Video of the Day Step 2 Connect the other end of the chain around a tree or something that will not move. Use an injector cleaner to remove the dirt. If you start the engine cold, it tends to turn off after shifting or swapping gears. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! If not, use. TRADEMARK DISCLAIMER: Tradenames and Trademarks referred to within Yesterday's Tractor Co. products and within the Yesterday's Tractor Co. websites are the property of their respective trademark holders. Raise the box and observe the clutch action as you raise the RPM. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Posted: Fri Oct 16, 2015 3:43 am Post subject: Re: Clutch wont fully disengage. If the belt is too wide or too tight, the clutch will not disengage. Be the first to answer May 06 . Case, Case-IH, Farmall, International Harvester, New Holland and their logos are registered trademarks of CNH Global N.V. The Fora platform includes forum software by XenForo. Bend the tab over so it doesn't slid on to far. The consent submitted will only be used for data processing originating from this website. An Oliver or Moline would be 2nd. You can troubleshoot this problem in the following ways: Running rough is among the leading John Deere Gator 825i problems. For a better experience, please enable JavaScript in your browser before proceeding. Mine was closer to 150 hp. Could flywheel be moving on crank? I'm not surprised you had problem's. if everything looks good and not to wore out, the only long shots i can offer are the 3 springs (#5) i cant say that the issue, but if they are rusted away to not much left, or maybe the clutch brake is way out of adjustment now that you started changing a lot of parts. . Connect a chain to the tractor's draw bar. Rob's probably the guy. Lot of money for no return other then fun. Oct 19, 2018 Seriously never heard of one being stuck all the way. This is a critical problem that can lead to fatal accidents, especially when youre driving. I replaced the clutch springs also. Sometimes, the engine wont start if its not warmed up. Often, they will turn the engine off and shift the clutch without any trouble. To get clutch to pull you have to adjust it so tight it won't disengage and go get it to disengage it will not pull.