For example, moisture leads to corrosion, which in turn leads to particulate contamination. Carbon-filled foam filters on the bottom of the breather absorb any oil vapor or oil splashing up that could get into the silica gel of the desiccant breather, shortening its lifespan. 55 gallon drums, storage totes, small gearboxes, etc. Sign In to access your account information. 9. Would you like to visit www.stauffusa.com to see local offers and services? Shells full range of desiccant breathers are used to help reduce particulate and moisture contamination in fluids and equipment, applicable in a wide range of applications. Desiccant breathers are one of the most cost effective methods of protection for contamination control. Shell Trading US Company, View Its unique additive combination, SYNTHETIC BLEND GEAR OILS 6. Shell Fleet Solutions, View View Items. Contact us today if you need breather connections, adapters, vacuum indicators, or if you want to install multiple breathers. Rockwall, Texas 75087 ZEOZORB Desiccant Breathers - ZEOZORB Desiccant Breathers Install desiccant breather 2. Reservoir Accessories - Desiccant Breathers | Parker NA The single manifold body of our TIGA Gearbox Adapter Kit, keeps potential system intrusions to a minimum, which in turn minimizes the possibility of contaminants entering the system. This air can take on considerable amounts of water and dirt over time. Integrated drip ring Threaded mounting Air vents Foam pad captures any oil mist and disperses incoming air evenly over filtration and drying areas Filter element Enhanced seal eliminates potential for airflow bypass TECHNICAL DATA & COMPARISION CHART Silica Gel is claimed to adsorb up to 35% by weight Installation of desiccant breathers at critical ingression points is a cost-effective means to prevent contaminants from entering the fluid reservoirs as differential pressures occur. Threaded Mounting Easily replaces standard filler/breather cap with multi-fit connection or one of several adapters. Particle and Desiccant Breathers from STAUFF Increase the distance from the bottom of the breather to the top of the reservoir. Supplier Diversity, View They are ideal for storage tanks, large gearboxes, wind turbines and remote applications. Applications include storage tanks, hydraulic pumps, gearboxes, totes, drums, machinery, and any fluid dynamic application. Unlike steel versions, which can be rebuilt, the entire unit must be replaced . Use the Distributor Locator for Lubricants to see where you can get our products. Protection of fluid systems by preventing entry of moisture and particulate. Equipment like gearboxes, pumps and reservoirs must "breathe" when air in the headspace expands and contracts due to temperature changes and oil level changes in the case of hydraulic systems, incoming fluid displaces air or when hydraulic components are working. Supporting Education, View Not sure which breather is right for your system? Desiccant Breathers | McMaster-Carr Sustainability, View Conservation, Partnerships in Conservation Educational Video Library, Come Meet Shelley, Shells Snapping Turtle Greeter on Belle Isle, @shellstationsus + shell freedom over texas #recreateresponsibly sweepstakes terms and conditions, Shell Pipeline kicks off Wildflower Energy Project, View Reusing the desiccant three to five times is possible as long as no oil has accumulated on the silica gel granules. This becomes very important in critical machinery as well as those that are in harsh environments where the oil may become contaminated and break down quickly. Severe environments might require breathers with check valves to help prolong their lives. Domed Cap A domed cap allows for better washdown runoff. The headspace is important to keep in mind, as it can help determine the amount of breathing that will occur inside the machine. Instead of wasting yet another traditional breather, now all you have to do is attach a tank desiccant breather to your industrial storage tanks (up to 132,000 gallons!) Benefits Gearbox Upgrade Options Don't Risk Pirated Parts Reliability Assurance Kits Gearbox Exchange Program Gearbox Output Seal Anti-Friction Bearings Shaft Sleeves Journal Bearings Sundyne Oil Filter Desiccant Breather Lube Oil Pump Bearing Plate and Lube Pump Anti-Rotation Plate Gearbox Alignment Pins Low Foam Site Glass Gearbox Housing Mining Lubricants, By continuing to browse the site you are agreeing to our use of cookies. Item #: 2207462 BDM Series Desiccant Breathers - Thomasnet Contamination from dirt can be especially detrimental to several different types of equipment. Shell in the Community, Shell Joins the United Negro College Fund Walk for Education, Shell fuels meals on wheels in Houston to fight hunger, The Shell Houston Open, Legacy and Impact, Beginning Houstons Resilience Journey with 100 Resilient Cities, View About Shell in the USA, View StateEscape, View As the originator of the first desiccant breather, Des-Case has been pioneering the breather industry for decades for some of the largest manufacturing companies around the world. The most common causes of this corrosion and mechanical wear are dirt and moisture originating outside the machine, also referred to as contamination. The amount of water the breather can hold directly relates to the amount of silica gel in the breather. Automatic reset for continuous duty. Dual, antistatic 2 micron filter system collects airborne particulates to reduce sludge buildup in the fluid reservoir. Sustainability News, A Journey of One Million Acres Begins with One Tree, Shell partners with REF to restore North Americas Amazon, Shell returns as lead sponsor for Houstons Green Office Challenge, Shells Lake Charles LNG team gets feet wet in Louisiana marshes, Partnering in Conservation for a Better Future, New Artificial Reefs to Attract Fish, Anglers and Divers, Shell volunteers and BTNEP work together on saving Marshes and Ridges, Helping Brook Trout get moving on upstream, Super Tree Planning and Planting for the next 100 years, NOAA, NFWF Announce Record $136 Million for Coastal Resilience, View Our desiccant breather model, used in lieu of your breather cap, utilizes a solid particle filter and the best desiccants in the business to stop entry of dirt, moisture, and other contamination, while maintaining precise environmental control, pressure, and humidity levels in both high and low temperatures. Water-contaminated oil leads to additive depletion, oil oxidation, and rust and corrosion over time, shortening the life of your machinery. Intended applications include low-humidity applications, water-based lubricants, high-dust environments and oil-misting applications. Ways to save, View Over the past few years, they have become a more familiar sight in many industrial plants. These cookies will be stored in your browser only with your consent. Its important to have an efficient process throughout a given maintenance project and avoid production downtime. Implement oil analysis 5. Before we can define a desiccant breather, we need to understand what a desiccant is. How to Choose a Desiccant Breather | Machinery Lubrication Lastly, desiccant breathers are rated for either continuous or intermittent flow. While in service or during shutdown, the desiccant attracts moisture from inside the equipment reservoir, actively drying the equipment. Desiccant Breathers - Lubrication Engineers This website uses cookies to improve your experience while you navigate through the website. Looking for training or consulting? Breathers also allow fresh air into the container while keeping dirt, water, and other contaminants out. The reusable tank desiccant breather offers an innovative solution to the desiccant breather industry. This is especially relevant in dusty environments. Check-valves are located underneath the unit to isolate equipment from ambient conditions, prolonging breather life and protecting system integrity. 1. 1. Air entering the breather is filtered and dried. So, how can you improve the life of a desiccant breather? Installing a desiccant breather is a fairly straightforward and simple process, especially since many breather models are screw-on installation types. Gearboxes, pumps and reservoirs have to breathe when the air expands and contracts, as well as when incoming fluid displaces air, or when air is drawn in when hydraulic components activate. Machinery loss can be costly, as well as cause a lot of unplanned downtime and result in expensive machinery repair costs. Through some trial and error with various filters, Deeter noticed spin-on oil filters worked like a breather but were very expensive. +44 1707-379870, (Manufacturing facility in the United States - Rockwall, TX), Copyright 2023 Whitmore Manufacturing LLC. Standard Desiccant Breathers Des-Case Standard breathers provide simple, yet dependable protection from moisture and particulate contamination in lubricants and equipment across multiple industries and applications. see breather adapters (make this a link to the breather adapters page). Maintenance workers throughout a wide variety of industries and operating environments can face challenges when it comes to keeping the gearboxes dry, clean, and in peak operating condition. Is the operation intermittent or continuous. Talk to an Expert Contact Us Gearbox Reliability Whitepaper The Shell App, View Of that 70 percent, 20 percent of replacements are a direct result of corrosion and the other 50 percent are due to mechanical wear. These cookies do not store any personal information. Gearbox Lubrication - Lubrication Engineers Oil by nature is hygroscopic, which means it will absorb moisture readily from any source, including from humidity in the air. Integrated Nylon Standpipe The integrated standpipe provides excellent vibration resistance and dissipates impact throughout the unit, eliminating weak points. The first line of defense from moisture and particulate contamination in lubricants, fluids and equipment. Z-Series Desiccant Breathers and Products - Delta Adsorbents 972-771-1000 Business Customers, View Gearbox Breather Vent | Descase These three primary variables have the biggest impact: Remember, it is far better to provide more protection than needed rather than to skimp on quality in order to save money. Request your complimentary disposable desiccant breather today. and simply change the desiccant when needed. These devices allow for the air being ingressed by the machine to be cleaned of particulate matter and also dried to help control the amount of water in the oil. Air pressure is allowed back into the system as the system cools. As air is drawn into equipment through the breather, the layered filter elements remove particulates while the desiccant beads strip harmful moisture. These breather vents allow air to flow in and out of your lubrication system, keeping excess vacuum or pressure from building up in cylinders, gear boxes, and tanks. Shell Motorsport, View External Ribs External ribs on shell to create greater durability and grip when installing or replacing breather. Many desiccant breathers are designed to allow dehydration of the desiccant by either passing instrument air (clean air) through the breather or by placing the desiccant in an oven for a couple of hours. In addition to moisture filtration, desiccant breathers need particle removal filters with sufficient holding capacity and capture efficiency (at size) to control particle ingression. Lubricants for Transport and Industrial Businesses, Shell LiveWIRE Louisiana Accelerator Program, View Mining Lubricants, Gear Oils, Many machines don't need desiccant breathers due to the fact that they run continuously, and the oil runs very warm (usually above 150 degrees Fahrenheit). They upgraded their other systems to use desiccant breathers, starting with their large gearboxes. TriCeptor Extended - Mixed Desiccant Breather-Double the capacity of a standard breather-Clean, dry air on demand via high flow check valves to maximize breather life . Rebuildable Stainless Steel PowerBreather, SmartFlow Media Technology and Filter Element Line, GOT QUESTIONS, THEN CLICK HERE FOR FAST AND FRIENDLY ANSWERS, Drain connection for flow to a filtration system, Fill port for return flow from filtration system. Xclude Rebuildable Steel Breathers for high-flow applications feature a rugged housing to protect equipment from moisture and contaminants, even in the toughest environments. The application refers to the type of equipment needing a desiccant breather or the type of work being done. Energize Your Future with Shell, Preparing Todays Students For Tomorrows Workforce, View Silica Gel. From the time oil enters your facility to the end of its useful life, protecting it with desiccant breathers will extend the life of the oil and the equipment, decrease downtime, and save you hundreds of thousands of dollars. For severe environments, such as those with water spray and large amounts of dirt, select a desiccant breather that can handle the expected amounts of contamination. The answer depends on three variables: Intake frequency and volume of breathing refers to how much moist air passes through the breather.Each time a piece of equipment breathes, water vapor is retained in the silica gel, gradually shortening the life of the breather. Synthetics, Desiccant Breathers, Silica Gel Breathers, Dehumidifiers and Air Breather Dryers for Hydraulic and Gearbox Applications in Multiple Designs and Sizes Particle and Desiccant Breather Type SDB (Robust Design) View products in shop Particle and Desiccant Breather Type SDBL (Compact Design) View products in shop Desiccant Breather Each time equipment "breathes," dirt, debris and moisture are brought in, contaminating the lubricant and damaging the equipment over time. Shell in the Community, View 780-463-7441 Desiccant Breathers Desiccant Breathers Air Sentry Desiccant Breathers replace existing breather/filler caps or air vents on fluid holding tanks, reservoirs and gearboxes. Installing a desiccant breather without enough airflow creates excessive pressure causing a vacuum which will damage the equipment. Use desiccant breathers and desiccant vents on large storage tanks, oil drums, gearboxes, hydraulic reservoirs, and other lubrication containers or reservoirs. VentGuard Desiccant Series Breathers | Descase The adapter kits we offer at TTI, including the TTGA Gearbox Adapter Kit, help operators focused on quality outcomes to effectively employ optimal lubrication practices by supplying clean connections with maximum airflow for the required applications. Gear Oils, It also allows even airflow distribution throughout the unit, eliminating inaccurate readings of desiccant saturation. Simple, stackable, and easy storage available in various sizes. A proper lubrication program can save 40% of a plants typical maintenance cost per year on lubricant related failures? Of course, the more critical machines should receive the most attention. Woodside Park Industrial Estate This is how you'll know it's hydrated and time to replace the filter. We also use third-party cookies that help us analyze and understand how you use this website. Their clear casing allows easy viewing of color-indicating desiccant in order to monitor when the breather should be replaced. After 90 days, oil analysis reports showed a decrease in silicone levels and ISO cleanliness levels were being achieved at levels previously unachievable. Its extensive range of ZEOZORB desiccant breathers, tank vent dryers, transformer breathers and odor scrubbers are designed and manufactured within the scope of our third party registered AS 9100 Rev D/ ISO 9001:2015 Quality Management System. Gear Oils, Gear Gear Components Falk AirMax and AirMax Pro Smart Gearbox Desiccant Breather 10 items Sort by: Per page: of 2 BREATHER, AIRMAX PRO WIRELESS VG-4 10838683 MFG #: Falk $0.00 / EA Communication: Bluetooth Environmental Specifications: Non-Hazardous Environments Only Material: Dessiccant Order QTY: Add To Cart Add to List Lubricant contamination is one of the leading causes for machine failure, and contamination can begin before the lubricant ever enters the machine. As the system cools, outside pressure is also allowed back in. Xclude Extended Series Breather Highlights. Another rarely thought of application is attaching a desiccant breather to the bung of oil storage tanks. Breathers are an integral piece to any fluid lubrication, hydraulic system, or storage tank. Plugs protect unit during shipping and storage. TTIs desiccant breathers are some of the longest-lasting breathers on the market, helping you keep moisture and dirt from entering your system. Breathers can and often should be used on day tanks and containers used for dispensing lubricants. Moisture can also change oil viscosity, deplete additives and cause sludge formation. The more difficult the application, the better Paragon Gold works. Shells most versatile unit, ideal for most applications, Satisfies the requirements of most stationary fluid management applications, Designed for applications where space is limited. Each breather model has have different reservoir capacity requirements, so it's important to check the breather model number for specifics on the amount of desiccant to the reservoir capacity before making your final purchase. Allows excess pressure to vent as heat builds up with these pressure vacuum breathers. Silica gel absorbs moisture inside the equipment with a color indicator to show when replacement is needed. Speak to one of our industry professionals today. Diversity Advocacy, Shell Contributes $5 Million for National Urban League HQ in Harlem, New York, View Nisku, Alberta T9E 1K7 Use the TTGA Gearbox Adapter Kit for optimal avoidance of equipment failures and reduced frequency of downtime. As an added benefit, exhaust from your reservoir flushes the trapped particulate from the outer filter and back into the atmosphere, making your Hy . With check valves or bladders, only the air that needs to be inhaled in is dried, lengthening the life of the silica gel. Shell Trading US Company, Shell Trading (US) Company- Lease Administration, View This is true for most sizes and types of machines. They are convenient and simple to install. Live chat is not available if you have not consented to our cookies. Synthetic components allow these fluids to be used over a wide temperature, Offices in the United States, United Kingdom and Canada, 930 Whitmore Drive Xclude High Humidity Check Valve Breathers are best suited for low-flow gearboxes and high-humidity applications with intermittent operation. 7. Try our Sizing Wizard to find out. Breather vents with a plastic body are clear, so a quick glance will tell you if the gel is saturated. We offer a full range of creative solutions to get your breathers installed so they can start protecting your equipment from harmful contamination. Breathers are sized according to the required cubic feet per minute (cfm) of air exchange for each machine application. Try our Sizing Tool to help determine the best solution for you. Enhanced Seal An enhanced seal eliminates potential for airflow bypass. This volumetric flow rate must be within the breathers capabilities, or it may cause a vacuum or pressurization condition inside the component. Most machines are designed to breathe, so protecting the source of airflow from moisture and particulate contamination is extremely important. Gear Oils, Therefore, it is imperative to understand how much the headspace can fluctuate. Des-Case Standard breathers provide simple, yet dependable protection from moisture and particulate contamination in lubricants and equipment across multiple industries and applications. Filter to 17/16/13 cleanliness code 6. Older style breathers provide minimal, if any, protection from moisture or particulate ingression. Breathers - Tri-Midas Ways to Pay, Shell | Fuel Rewards Credit Card Navigation, View Mining Lubricants, Decathlon F synthetic oil is an extreme pressure lubricant formulated to meet the exacting demands, Performance Lubricants 55 gallon drums, storage totes, small gearboxes, etc. Not sure which model you need? As wet, contaminated air is drawn through the unit, multiple 3-micron polyester filter elements remove solid particulates, and the silica gel extracts moisture. There are multiple factors you need to consider before choosing a desiccant breather: Your machine's operating environment should be considered as it pertains to the amount of contamination. As our diagram shows desiccant breathers work like this: As the machine exhales, air travels through the desiccant breather in reverse, or may purge directly to the atmosphere depending on the breather's design. These breathers have a particulate filter phase and a moisture absorption phase. Studies have shown that around 70 percent of equipment or machinery loss of use is due to surface degradation. Conservation, View These protected vents offer a labyrinth air path that restricts entry of dirt and moisture into the reservoir or gearbox. Incoming air is cleaned and dehydrated through an initial solid particle filter, a container of silica gel and another solid particle filter. Try our sizing wizard to help determine the best solution for you. 2023 Todd Technologies Inc. . It had already been doing a complete fluid change every six months at a cost of $7,500 each time. Many breathers have very limited or overstated particle removal capability. Shell Motorsport, View Steel Industry Lubricants, Decathlon Extreme is formulated to meet the exacting demands of gearboxes operating under the most, Performance Lubricants 3. They finally tried desiccant breathers as a more affordable option. Xclude Rebuildable Steel Breather Highlights. ZZ-300: 1 . Many desiccant breather models implement components to help extend the life of the breather. Get the most value out of your vehicles and equipment with Shells expertise in lubrication services. Additionally, some might not know you can tell the amount of humid air intake by how fast the desiccant becomes saturated. Protection of fluid systems by preventing entry of moisture and particulate. The company ended up replacing the hydraulic reservoir's breather caps with desiccant breathers featuring 100 percent silica gel for moisture absorption, 100 percent activated carbon for fume and odor control and two-micron solid particle filtration. Instead of attaching the desiccant breather directly to the reservoir, add a small length of pipe in between to help the breather stay clear of any oil mist coming up out of the reservoir. To provide you better service Todd Tech Inc. uses cookies. Not sure which desiccant breather model is right for your system? The cleanliness level required by the machine must also be taken into account when determining the desired desiccant quality. Desiccant Breathers - BDE. When a system is properly fitted with a breather that contains drying and filtration media, contaminant ingression is greatly reduced. These high humidity desiccant breathers feature an expansion chamber to isolate lubricants from all levels of ambient humidity, keeping out harmful particles and creating a nearly sealed system to protect the equipment. Energy and Innovation, View Rebuildable steel breathers are perfect for hydraulic reservoirs, bulk oil storage, diesel tank storage, and where chemical or harsh environments exist. Business Customers, View